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Ocean Eliminator Material Handling System

  • Powered Roller Conveyors
  • Measuring System
  • Cross Conveyors

Products

Ocean Eliminator Material Handling System

material handling system cross transfers

Structural Steel Material Handling Solutions

Unnecessary material handling in structural steel destroys productivity and profitability. On average fabricators handle each beam 17-20 times from the time the raw material arrives at his shop to the time it has it on the truck ready to be shipped to site.

Removing this non-value-added component from your fabrication process must be one of your highest priorities.

And to this end, Ocean Machinery designed a totally modular material handling system that can be modifies, extended or upgraded at any time, not licking in the customer to a system that gets outdated the minute it is installed.

The Ocean Eliminator System is ideal for saws, beam drilling or punching lines, beam coping lines, shot blast machines, paint lines, etc, and will help you significantly reduce your labor and fabrication costs, as well as improve the safety of your workplace.

Unnecessary material handling in structural steel destroys productivity and profitability. On average fabricators handle each beam 17-20 times from the time the raw material arrives at his shop to the time it has it on the truck ready to be shipped to site.

Removing this non-value-added component from your fabrication process must be one of your highest priorities.

And to this end, Ocean Machinery designed a totally modular material handling system that can be modifies, extended or upgraded at any time, not licking in the customer to a system that gets outdated the minute it is installed.

The Ocean Eliminator System is ideal for saws, beam drilling or punching lines, beam coping lines, shot blast machines, paint lines, etc, and will help you significantly reduce your labor and fabrication costs, as well as improve the safety of your workplace.

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Features

 

The Ocean Eliminator System is a totally modular system that can comprises 3 components (see below) that can be added to the system at any time without any modification.

 

Unlike other competitive material handling systems, the entire Ocean Eliminator Material Handling System is supplied as a complete, easy-to-install system and includes the variable speed drives, operating control pedestal as well as all the hoses and fittings.

 

So when you purchase the Ocean Eliminator System, you have no hidden costs.

 

The Three Components of the Eliminator System are:-

 

Electrically Powered 44" Wide Roller Conveyors

  • The powered roller conveyors are available in 4' and 9' lengths using 3" OD rolls on 18' centers. Any length of in-feed or out-feed conveyor can be created by a combination of 4ft and 9ft sections. (Note: there is always a 1ft gap between adjacent roller sections. This allows the insertion of cross transfer tables at any time.)
  • The drive is provided via an electric inverter drive with variable speed control driving a heavy duty 60# chain over covered chain sprockets.
  • Each roller conveyor system comprises in and out feed conveyors and requires one Master drive control plus one Slave drive.
  • The control pedestal allows the selection of either infeed or out-feed conveyor (or both) and a control joystick to select direction and speed.

 

Hydraulically Powered Cross Transfer Conveyors

Cross transfers are used for easy loading and off-loading from your roller conveyors, and are useful in creating a space efficient buffer zone between two machines. Buffer zones are critical to efficient operation especially when each machine has a different processing time.

 

Cross transfers are available in standard 20ft or 40ft lengths. The 20ft length is used when you only require the material to be moved off one side of the conveyor line. If you want the option of moving the material off either side of the conveyor, then the 40ft cross transfer is used.

 

Cross transfers are usually 4 or 5 arm systems, and feature chain driven transports using heavy duty 100# chain. These hydraulic lift and drive units move at 20ft per minute in either forward or reverse directions.

 

Remote Controlled Measuring Stop

The Ocean Eliminator Remote Controlled Measuring system features a Go-To Stop that is attached to the out-feed conveyor on the machine (typically a band saw or coping machine).

 

From the part to be cut, the operator sends out the measuring stop to the correct position which is displayed on a CCTV monitor that accurately displays the length to be cut.


Ideal User

 

Any fabricator dealing with long heavy profiles that either uses overhead cranes or forklifts to position and move the profiles, should seriously consider using the Ocean Eliminator modular material handling system.

 

In small shops customers start small purchasing just the roller conveyors, and as their business expands and their needs grow, they add the measuring system and cross transfer conveyors

FAQs

 

Here are some of the more commonly asked questions


What profiles can the Eliminator move?

The Ocean eliminator system can move all steel profiles including beams, channels, angle, flat bar and more. The system is not ideal for round pipe as it can roll off the conveyors but several of our customers had added vertical retainers to be able to handle round profiles.

What is included with the Ocean Eliminator?

The Ocean Eliminator material handling system is supplied with all the components included.

Who installs the Eliminator?

The entire Ocean Eliminator System is simple to install and most customers install the various components themselves. Ocean Machinery does offer an optional installation service at competitive rates.

 

Very detailed installation instructions are supplied with the system. The items that the customer needs to provide will be anchor bolts, as well as an impact drill and wrenches.


How much in-feed and out-feed conveyor do I need?

This typically depends on the stock length of the raw steel that you purchase, but in most cases we recommend 45ft of infeed and 45ft of out-feed. Obviously this will easily handle 40ft (12m) stock lengths, but will also handle 60ft (18m) beams with the ends cantilevered over the ends of the roller conveyors.


What length of Cross Transfer arms should I purchase?

Our 20ft cross transfer arms are designed for loading and offloading profiles to and from your roller conveyors from one side. This gives you a lateral loading area of approximately 15ft and creates a valuable buffer zone of work in progress. If you want to load or offload your steel profiles on either side of the roller conveyor then we recommend using our 40ft cross transfer arms.


How many Cross Transfer arms should I purchase?

Most cross transfer systems comprise either 4 arms or 5 arms per side. It is important to have at least two cross transfer arms close together (say around 5-10ft apart to handle short parts) Heavier profiles like Jumbo Columns might require 6 or more arms to ensure that these heavy profiles can be transported. Each cross transfer arm can lift 2,500lbs


Can I install the Eliminator Material handling system outside?

It is very popular to install the infeed cross transfers and roller conveyors outdoors to minimize the impact on the valuable shop floor space, and we have many installations outdoors. In very cold climates it will be necessary to install an immersion heater in the cross transfer hydraulic tank to get the hydraulic fluid up to operating temperature. Also understand that snow can melt and freeze and this can adversely affect an outdoor installation in extreme climates.

Media


Photos Videos https://www.youtube.com/user/oceanmachinery
Ocean Eliminator FULL Video Cross Transfers for Structural Steel

Technical Specifications

Powered Roller Conveyors for Structural Steel
Modular Section Lengths

4' and 9' (1220mm and 2740mm)

Effective Length is 5' and 10' (1524mm and 3048mm) with 12" (300mm) gap between sections

Roller Spacing 18" (457mm) on centers
Roller Diameter 3-1/2" (89mm)
Usable Roller Width 44" (1120mm)
Conveyor Chain 60#
Capacity 700 pounds per foot (1000kg/m)
Drives Electric Inverter Drive - variable speed control
Transport Speed 20 FPM (6m/min) forward and reverse
Controls In-feed, Out-feed, Both, Forward, Reverse, Variable Speed, E-stop
Note: All Powered Roller Conveyor Systems are complete and include all hoses, hardware and fittings.
Cross Transfer Systems for Structural Steel
Transfer System 4-arm or 5-arm Systems
Transfer Lengths 20' or 40' (6m or 12m)
Lifting Capacity per Arm 2,500 lbs (1000kg)
Conveyor Chain 100#
Transfer Speed 20 FPM (6m/min) forward and reverse
Drive Hydraulic Drive
Controls In-feed, Out-feed, Left, Right, E-stop
Note: All Cross Transfer Systems are complete and include all hoses, hardware and fittings as well as the cross-under chain drivw kit for your roller conveyor sections to allow for the cross transfer arm.
Measuring Stop for Structural Steel
Measurement Method Steel Tape with CCTV Display
Contact Arm Lift Hydraulic
Contact Arm Clamping Hydraulic
Positioning Accuracy Initial +/- 1/8"; Repeatability +/- 1/16" (1.5mm)
Maximum Measuring Length 65' (19.8m)
Controls Fast, Slow, Forward, Reverse, Raise, Lower, Clamp, E-stop
Note: All Measuring Devices are complete and include rails, hoses, cables, festoon system, hardware and fittings.

Technical Support


The Ocean Eliminator Material Handling System for structural steel is supplied with a 12 months warranty on parts. Eliminator components are virtually maintenance free and easy to service when needed. Most maintenance can be done by the customer.

 

The office hours for Ocean Machinery are 8am to 5pm Eastern Time, and we are intimately familiar with all aspects of the Eliminator system and we welcome your technical support calls.

 

Call Ocean Machinery Technical Service at (800) 286-3624

 

User Feedback

 

Coming soon!.

Operation

 

Operating the Ocean Eliminator Material Handling System is simple and no previous experience is necessary. The Eliminator is a fully manual operation.

 

All controls are clearly marked with simple graphics depicting what each button does.

Options

 

The Ocean Eliminator System is a modular system that ships with all components to be a plug and play fully functioning system.

 

Ocean does offer FULLY customized material handling systems when the standard modular system does not meet your specific needs.

 

Call Ocean Machinery (800) 286-3624 to discuss your material handling needs