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mecal mc 302 geos 5 aluminum machining center
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MECAL MC 302 Geos-5

The MECAL MC 302 Geos-5 is a 5 Axis gantry type vertical spindle CNC machining center, ideal for heavy duty profiles especially in industrial sector, where thickness become a challange and tolerances are important.

For high speed machining of Aluminum – Steel – Brass – Copper and PVC materials. The standard MMI version has individually motorized vices that simultaneously move into position for the next operation and with the optional MAM equipment can move during cycle.

The Geos can be used in numerous applications including, automotive, aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration, windows, doors and curtain walling

The Geos-MDT is a complete machining solution that is able to cut the pieces to length, using the MDT clamp system independently and move the cut pieces to determined locations within the machine to allow end machining as well as the normal face and side workings. The Geos-MDT can be used in numerous applications including, windows-doors and curtain walling, automotive to aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration. We have installed these machines for a very diverse range of applications including; machining slots, pockets, holes, custom shapes, end slotting , tapping and rigid tapping, drilling and flow drilling.

  • 5 Axis CNC machining center for curtain walls and multiple industries
  • Gantry type structure to guarantee stability for heavy duty application
  • Electrospindle of 12kw liquid cooled HSD spindle with encoded rotation
  • Automatic tool magazine with 18 positions
  • Saw blade max diam 500 mm (19.68″)
  • Laser scanner for safety zone
  • 2 x motorized clamping systems available MMI and MDT
  • Vice movement during machining cycle
  • 3d graphical software with external CAD link available
  • Fiber optic high speed data communication
  • Dual loading zones for seamless production
  • Rear safety mesh fence
  • Central automatic lubrication system
  • 8.6m to 15.7m (338.58″ to 614.17″) working lengths available

Call the Ocean Machinery sales team TODAY at (954) 956-3131 or Toll Free 1 (800) 286-3624 or fill out our online info request form for more information on the MECAL MC 302 Geos-5.

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MECAL MC 302 Geos-5

FEATURES+
  • 5-Axis Machining

    • Ability to work 3 sides and both ends and any intermediate angle. A sawblade can operate along the X axis or across the Y axis in either the horizontal or vertical plane. Mitre cuts are also possible.

  • Spindle

    • Quality HSD liquid cooled spindle ES779 12kw with HSK-F63 for automatic tool change. 24000rpm with encoder for rigid tapping applications. HSD have worldwide service and great representation in USA.

  • External Magazine + Blade

    • External magazine + saw blade of max diameter 500 mm (inches 19.68)

  • Clamps with Rollers

    • Clamps are equipped with rollers and multidirectional adjustment, in order to help clamping of any profile shape

  • Gantry Structure

    • Gantry type structure to guarantee stability for heavy duty application

  • Loading Zones

    • The Atlas machine have a dual zone feature as standard. The machine can work in PENDULUM mode any job in either zone, or as one job using the full length of the machine

  • Safety

    • The machine is supplied with a mesh fence on rear and both ends with a laser scanner attached to the moving carriage. Different from a light barrier which will shut down the operation immediately, the scanner can be configured to gradually slow down as the obstacle approached. If the object is cleared the process will continue without stopping and need to re set.

  • Tool Magazine

    • 18 position automatic tool magazine is mounted centrally to reduce tool change times to an absolute minimum.

  • Mecal CAD CAM 3D

    • Designed to be the most advanced and easy to use system currently available. All of the basic programming is available with pre-loaded macros which are applied by a simple drag and drop process. The graphical 3D presentation is a clear and accurate representation that can be viewed from any angle to check for errors, and it demonstrates the orientation for the workpiece to be correctly loaded.

SPECS+
X axis stroke 338.58 / 417.32 / 496.06 / 614.17 in (8600 / 10600 / 12600 / 15600 mm)
Positioning speed X-axis 2755.9 in/min (70 m/min)
Y axis stroke 61.81 in (1570mm)
Positioning speed Y-axis 2362.2 in/min (60 m/min)
Z axis stroke 29.13 in (740mm)
Positioning speed Z-axis 1574.8 in/min (40 m/min)
A axis stroke (spindle rotation) ± 120°
C axis stroke (spindle rotation) ± 210°
Electrospindle rated power 12 kW
Tool holder cone HSK F63
Max rotation speed 24000 rpm
Blade diameter max 19.68 in (500mm)
Tool magazine 18 N
Weight 19900 / 23200 / 26500 / 30900 lbs (± 9000 / 10500 / 12000 / 14000 kg)
MEDIA+

Please call for more information about MECAL MC 302 Geos-5 (800) 286-3624

OPTIONS +
  • MAB cycle

    • Clamps works as feeding unit, and the spindle equipped with sawblade, cut small pieces

  • Center Stops

    • The optional pneumatic center stops combine with the standard end stops to allow loading of 4 pieces.

  • Simulator Software

    • Job simulator software which shows an accurate simulation of the actual job in real time very graphically. Indicating timings and potential process errors.

  • Belt Conveyor

    • A rubberized belt conveyor to transport captured swarf and offcut pieces to the end of the machine where a collection container can be placed.

  • Bar Code Reader

    • For receiving job data when integrated with a double mitre saw that has the thermal label printer. The job data is usually provided by external software.

  • Tool presetting

    • Automatic tool length measuring device

  • Multidirectional Probe

    • Multi directional probe with detection based on XYZ axis orientation

  • External Connections

    • We have the ability to connect to many external window packages (including Schucal-Logikal) sometimes a linking program is required at additional cost. The converter imports IGES files in completed SW CAD 3D and creates the program to process the job. This function is in high demand from industrial clients using Inventor-Solid Works and Solid Edge type programs.

  • Remote operating terminal

    • KEBA KeTOP 20 hand held remote is virtually a mirror of the production page, for controlling feed speed to aid set up and checking jobs on long bed machines, it also shows the precise distance of the tool from the work piece in real time.

  • Clamping Choices

    • MMI-this choice has each clamp motorized to move individually to position. MDT-this choice has each clamp motorized in a different way, they are more powerful and now each clamp is an additional axis. For example you can have 4 programs for individual components (eg parts for a window sash) the process will saw each piece to length, mitered if required then separate the elements to allow machining of 3 sides and ends if required. Both versions have 8 clamps as standard, additional items can be added to suit application.

Description

The MECAL MC 302 Geos-5 is a 5 Axis gantry type vertical spindle CNC machining center, ideal for heavy duty profiles especially in industrial sector, where thickness become a challange and tolerances are important.

For high speed machining of Aluminum – Steel – Brass – Copper and PVC materials. The standard MMI version has individually motorized vices that simultaneously move into position for the next operation and with the optional MAM equipment can move during cycle.

The Geos can be used in numerous applications including, automotive, aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration, windows, doors and curtain walling

The Geos-MDT is a complete machining solution that is able to cut the pieces to length, using the MDT clamp system independently and move the cut pieces to determined locations within the machine to allow end machining as well as the normal face and side workings. The Geos-MDT can be used in numerous applications including, windows-doors and curtain walling, automotive to aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration. We have installed these machines for a very diverse range of applications including; machining slots, pockets, holes, custom shapes, end slotting , tapping and rigid tapping, drilling and flow drilling.

  • 5 Axis CNC machining center for curtain walls and multiple industries
  • Gantry type structure to guarantee stability for heavy duty application
  • Electrospindle of 12kw liquid cooled HSD spindle with encoded rotation
  • Automatic tool magazine with 18 positions
  • Saw blade max diam 500 mm (19.68″)
  • Laser scanner for safety zone
  • 2 x motorized clamping systems available MMI and MDT
  • Vice movement during machining cycle
  • 3d graphical software with external CAD link available
  • Fiber optic high speed data communication
  • Dual loading zones for seamless production
  • Rear safety mesh fence
  • Central automatic lubrication system
  • 8.6m to 15.7m (338.58″ to 614.17″) working lengths available

Call the Ocean Machinery sales team TODAY at (954) 956-3131 or Toll Free 1 (800) 286-3624 or fill out our online info request form for more information on the MECAL MC 302 Geos-5.

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