MECAL SW453 Reverse Garda-3

FEATURES+

Angle Setting

NC with servo drive through heavy duty reduction gearbox. the angle range is 135° -22.5° external direction with a positioning accuracy of ±0.1mm

Cutting Control

Equipped with blade stroke limiter to reduce cycle times, feed speed adjuster and standard mist spray unit. (optional Addimist pure oil micro mist available)

Height Detector

A very useful device that precisely measures the exact material height for complete accuracy. A side benefit is that it is not necessary to permanently load all of the profile height data into the HMI

Roller Support

Fitted with a mobile roller support table and additional horizontal vice.

Control System

15″ Touch screen HMI Accessible via Ethernet and external usb, via wifi (through a Wifi adapter Rj45). Import DXF graphics Import cutting lists from compatible software. Printer output of linear barcode and QR code. Manage and execute single cuts and cutting lists Store cutting lists uploaded form the USB interface Manage automatic step cutting cycle Manage automatic long and short cut functions Graphical display of the profile positioning Trim and wedge cutting

Cutting Functions

Long Cut, enables the machine to automatically perform cuts longer than the physical length eg 4000mm model can cut up to 7.3m Short cut, similar to the long cut the machine can reduce the minimum physical cut by around 100mm Step Cut, often referred to as cleat cutting, the moving head becomes an incremental feeder for automatic repetition cutting normally of short pieces.

Pneumatic Center Support

Pneumatic support automatically enabled to hold up the profile when the heads distance themselves

SPECS+


Angles preselected of positioning of the cutting devices, outwards and inwards NC (any degrees between)	135° – 22.5
Diameter of the sawblade	19.68 in – (500mm)
Sawblade bore	1.18 in – (30mm)
Speed of rotating tool	2800 rpm
Maximum useful cutting length	157.48 / 196.85 / 236.22 in – (4000 / 5000 / 6000mm)
Power of motor	2.2 kW
Height of machine	63 in – (1600mm)
Width of machine	47 in – (1200mm)
Machine Weight	3530 / 3750 / 4000 lbs – (1600 / 1700 / 1800 kg)

MEDIA+

Please call for more information about MECAL SW453 Reverse Garda-3 (800) 286-3624

OPTIONS +

Belt Conveyor

Motorized belt conveyor available for all length.

2nd Pneumatic Center Support

2nd Pneumatic support automatically enabled to hold up the profile when the heads distance themselves

Mecal Label Printer

Thermal label printer for producing bar codes when integrating with a cnc machining centre, or recording job/customer data to attach to the workpiece.

Swarf Extractor

Swarf extraction system taking from both sawblade chambers, fully compliant to handle aluminium, pvc, brass, wood, copper and composite materials. The steel container is removable for easy emptying, and the filter bags are maintained with either the standard manual shake lever or the optional pneumatic shake.

Addimist

Pure oil micro-mist blade lubrication system recommended over the standard soluble system, as it delivers a high performance neat oil in minute highly controlled doses. Giving a cleaner working environment with no odours or risk of skin irritation sometimes connected with soluble fluids. Each dose cane be scaled by adjusting the size of each pulse and the frequency of each pulse.

Sound Insulation

Available as SW455 version factory order with full sound reducing cabinet and automatic loading doors. It is not possible to have vacuum swarf extraction. The standard machine has a central collection trough with open ends to sweep out the swarf, or the optional belt conveyor can be fitted.

Description

The MECAL SW453 Reverse Garda-3 double miter saw with pneumatic positioned inward/outward tilting heads with a range of -22.5° to +135° using powerful DC servo motors and heavy duty reduction gearboxes. Ideal for applications where many different cutting angles are required. The Windows embedded PC control system with Magelis 15″ color touch screen HMI is simple to use for either quick processing of random cuts, or from pre-programmed cutting lists. The system allows the composition of complicated frame styles. PC has the ability to receive cutting lists from compatible external software via the LAN or USB, and print labels containing job data or bar codes for integration with CNC machining centers.

Magelis 15″ touch screen HMI
Saw guards with LED strip indicators for machine status
Electronic section height detector
Pneumatic pop up center support
Servo blade tilting of the heads (any angles set between 135° – 22.5°)
Intermediate angles set on large sector plate
Digital setting of the cutting length +/- 0.1°
USB data interface
Memories for profile heights and cutting lists
4m machine can cut up to 7.4m automatically
Short and long cut cycle
Automatic cleat cutting program
Mist spray blade lubrication system
Mobile roller table with additional clamp

Call the Ocean Machinery sales team TODAY at (954) 956-3131 or Toll Free 1 (800) 286-3624 or fill out our online info request form for more information on the MECAL SW453 Reverse Garda-3.